Foam Core

You Professional Foam Core Manufacturers

 

We are an innovative enterprise specializing in the deep processing of carbon fiber, aramid fiber, flat fabric, three-dimensional weaving, and special texture blended, pre impregnated, and forged products, as well as molded, hot pressed, and extruded carbon fiber products.

 

Why Choose Us

Our Factory

Qingdao Wangzhan was established in 2012 and is a high-tech private enterprise leading the composite weaving industry.The factory covers an area of over 7000 square meters,300+Machine processing equipment.

Our Certificates

We have passed ISO 9001 management system and intellectual property management system certification. We have also been awarded the title of provincial high-tech enterprise and hold more than 50 patent certificates.

Partners

Currently, we cooperate with global industry-leading suppliers, including Toray from Japan, Mitsubishi from Japan, Hexcel from the United States, Zhongfu Shenying from China, Weihai Guangwei, Cathay Pacific, DuPont from the United States, Jushi from China, Sinoma Technology, Micron from the United States, Kentian from the United States, FK from the United States, and Daiplatinum from Sweden.

 
Advantages of Foam Core
 
01/

Super lightweight - Foam core boards are incredibly light which means they can easily be transported, displayed and stored.

02/

Economical - Foam core boards are one of the least expensive printing and display materials on the market. Their low cost makes foam boards ideal for short-term or large-scale projects.

03/

Durable - Compared to other types of poster board, foam core is very sturdy. Foam core is rigid, lies flat on its own, stays straight when propped up or hung, and resists bending and curling.

04/

Ease of Cutting - Foam Core can be easily cut with a simple utility knife, allowing for quick and easy customization to fit specific project needs.

 

Specification of Foam Core

Board structure

Specification

Tolerance

Features

Vinyl film liners + PS foam core + vinyl film liners

Standard Size: 1220 X 2440mm

Thickness: 5 mm

Vinyl film thickness: 0.03-0.10mm

Length and width:+/- 2.00mm

Thickness: +/- 0.20mm

Light-weight,flat and smooth surface, deformation resistance, moisture proof, strong, easy processing, sound insulation, heat insulation,economical

1. Coloured PS foam board is available:( white,red,yellow,blue,green,black)

2. Wide category selection to meet different demand

3. Custom size is available upon request.

 

Materials of Foam Core
 

Cores may be made from closed cellular, open cellular, rigid, or syntactic foam types. Closed cellular foam cores have pores or cells that are not interconnected and that are sealed off to an external surface. These foams are useful for buoyancy and flotation applications. Open cellular foam cores feature cells that are interconnected and open to an external surface. Open cell foam cores are useful for filtration applications. Foam cores may also be made from rigid foam materials that offer little-to-no flexibility. They may also be composed of syntactic foams that consist of rigid microspheres that are held together by plastic or resin matrix.

 

There are also many options for foam core polymer/chemical systems, including ethylene copolymer, expanded polystyrene, expanded polyethylene, polyester, polyether, polyimide, polyolefin, polypropylene, phenolic resin, polyisocyanates, polyurethane, vinyl or PVC, and other speciality compositions. Foam cores may also be filled for reinforcement, thermoset/crosslinked, or undergo thermoplastic softening and hardening. Other materials and options may also be available for foam cores.

PVC Foam Core

Application of Foam Core

 

PVC Foam Core

Models - Foam board is ideal for creating scale models due to its durability and ease of use. Architecture students and hobbyists alike utilize foam board for constructing detailed models.

 

Business Windows - Retailers and businesses use foam boards for window displays and in-store promotions. Its lightweight nature makes it easy to install and change as needed.

 

Insulation - Foam insulation board is used in construction for thermal resistance in floors, ceilings, and walls. It helps in maintaining indoor temperatures by providing effective insulation.

 

Protecting Packages - Businesses use foam board to protect delicate items during shipping. It offers a lightweight yet sturdy solution for safeguarding products.

 

Trade Shows - At trade shows, foam boards are used for creating attractive and cost-effective displays. They can be easily transported and set up, making them ideal for temporary installations.

 

Thickness of Foam Core Board

 

1mm and 2mm thick foam boards are the easiest to cut and can be easily hung with a stapler or with holes. This thickness is used for exhibitors or professional photographers to hang picture collage on the wall.

 

3mm thick foam board is the best option for presentations, lectures or for a mood board. Mood boards used by interior stylists or designers can be created with foam boards. Most retailers use this type of foam board to create attractive displays.

 

3mm thick foam board is also a budget-friendly option as they can be used for the same applications as a 5mm thick foam board. Because the panels are cheaper, they are also more flexible and easy to cut.

 

5mm thick foam board is the most common variety. It is widely used for various signage applications, trade shows, and projects.

 

10mm thick foam board is used to cover larger surface areas. Sizes of 40” x 60” upwards would need a 10 mm thick foam board, due to its greater strength and rigidity. This thickness is less likely to bend and is the best option for exhibition stands, theater performances or photoshoots.

 

Our Certifications

 
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FAQ

Q: What are the characteristics of foam core?

A: Depending on their chemistry, foam core materials can be used in the temperature range 150-400 °F. Low density, low cost, closed cell foam capable of being thermoformed. Used for wet or low temperature lay-ups. susceptible to attack by solvents.

Q: What are the benefits of foam core?

A: Economical - Foam core boards are one of the least expensive printing and display materials on the market. Their low cost makes foam boards ideal for short-term or large-scale projects. Durable - Compared to other types of poster board, foam core is very sturdy.

Q: Is foam core waterproof?

A: No, regular foam core boards are not waterproof and can absorb water, which can lead to damage over time. Foam core is best used indoors and is susceptible to damage from water, sunlight, bending, creasing, and wear and tear.

Q: What thickness does foam core come in?

A: What is common foam core thickness? Now that we've covered the standard foam board sizes now you're probably curious about the foam core thickness that is available for you. Thicker generally equals more durable. 1/8", 3/16", and 1/2" thick or 3mm, 5mm, and 13mm foamcore thickness.

Q: What is the standard size and can it be customized?

A: The standard size of PVC Foam Board is 2440*1220mm. The thickness range is 3-25mm, and the density range is 0.4-0.9g/cm3.

Q: The daily capacity of PVC Foam Board?

A: For different thickness and density, the quantity is different. But the weight is 10 tons/24h. You can calculate the pieces based on the thickness and density you need.

Q: Can free samples be provided? What is the time needed?

A: Yes, of course. We can provide free samples and we will send the samples within 24 hours.

Q: What is the delivery time?

A: The delivery time is based on the quantity you need. For example, for one 40’ HQ container, we need 10 days from production and packing to delivery.

As one of the leading foam core manufacturers and suppliers in China, we warmly welcome you to buy high-grade foam core made in China here from our factory. All our products are with high quality and competitive price.

PVC Foam Core, PMI Foam, Aramid Honeycomb