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PVC Foam Core

PVC Foam Core

PVC foam core is positioned as a cost-effective, lightweight alternative to the denser pipe materials of tradition. Manufactured to ASTM F891, this product features a foamed PVC core encased by thin, solid PVC layers.
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What is PVC Foam Core
 

PVC foam core is positioned as a cost-effective, lightweight alternative to the denser pipe materials of tradition. Manufactured to ASTM F891, this product features a foamed PVC core encased by thin, solid PVC layers.

 

Benefits of PVC Foam Core

Effective insulation
Firstly, PVC foam core has excellent insulation properties, making it a popular choice in the HVAC and construction industry or any application where good insulation is essential. It also possesses sound-absorbing and sound-insulating qualities, making it effective for noise reduction. This feature is particularly beneficial in the construction industry or for industrial machinery where noise needs to be minimized.

 

Suitable for sealing and vibration damping
PVC foam core is ideal for various applications, including vibration damping in vehicles, machinery, and similar uses.

 

Elastic and flexible material
Unlike PVC in other forms, foam is the optimal choice if you require a flexible material.

 

Weather and chemical resistance
PVC foam core exhibits good resistance to weather conditions, wind, and chemicals, enhancing its versatility across many industries. It is also cold-resistant and prevents drafts in the respective space.

 

Available in various variations
PVC foam core is a versatile material, allowing for different forms and shapes. It is commonly supplied as sealing strips but can also be delivered as die-cut gaskets.
PVC foam core can be used in multiple types of applications and is available with or without an adhesive surface. To achieve optimal sealing capability, the foam requires 30% compression.

 

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PVC foam core has good specific stiffness and specific strength. The compression, tensile, shear, and bending strength are all very good.

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Industrial grade PMI foam is a high-performance composite foam core material, which has three types of fine pores, coarse pores and ultra-fine pores.

 

Why Choose us
 

Our Certificates

We have passed ISO 9001 management system and intellectual property management system certification. We have also been awarded the title of provincial high-tech enterprise and hold more than 50 patent certificates.

Partners

Currently, we cooperate with global industry-leading suppliers, including Toray from Japan, Mitsubishi from Japan, Hexcel from the United States, Zhongfu Shenying from China, Weihai Guangwei, Cathay Pacific, DuPont from the United States, Jushi from China, Sinoma Technology, Micron from the United States, Kentian from the United States, FK from the United States, and Daiplatinum from Sweden.

Our Company

We are an innovative enterprise specializing in the deep processing of carbon fiber, aramid fiber, flat fabric, three-dimensional weaving, and special texture blending, as well as pre-impregnated and forged products. We also produce molded, hot-pressed, and extruded carbon fiber products.

 

Application of PVC Foam Core
 

Signage: Small or large, directional or for safety, temporary or long-term - PVC foam core is perfect for all kinds of signage throughout offices and work spaces. The boards are easy to mount on walls or from ceilings, ensuring that they're visible from a distance.

 

Routed display: Looking for a custom shape? With PVC foam core, you can transform your boards into any silhouette you'd like. Simply choose your design and we can have the board routed to the right shape.

 

Poster boards: If you want to wow the audience at your next big meeting, poster boards with discussion graphics and figures are a great resource. You can also create display boards for events, open houses, conferences or any other location where you can show off information. And rather than paste things to a plain board, you can have the entire design printed, and add depth to your design by layering smaller graphics over the larger foam board.

 

Graphics: At trade shows and conferences, having large-scale graphics is essential to catching the attention of visitors. You can use PVC foam core to create logo panels, advertisement signs to draw in potential clients, show product statistics with colorful images or decorations for your space with pictures.

 

Decorative images: Even if you just want to print beautiful pictures on poster board and make a decorative wall arrangement, PVC foam core will give your design some originality and dimension. Your sign will stand out from the wall and attract the eye of customers and employees alike. You can affix them to the wall in several different ways, so you can choose if they stay there long-term or if you want to switch them out or reorganize from time to time.

 

Architectural models: If you want to get three-dimensional, remember that PVC foam core is sturdy enough to make structural models and other diorama models, which could come in handy for product or service demos.

 

The Difference Between Xpe/Ixpe Foam And PVC Foam Core
 

What is XPE foam material?
Cross-linked polyethylene foam (XPE foam) is a type of closed-cell foam material that is made from polyethylene. It is created by cross-linking the polymer chains of polyethylene, which results in a foam material with a more durable, closed-cell structure.

 

What is PVC foam core?
PVC foam core, English name Polyvinyl Chloride Foam, is a foam material made of PVC (polyvinyl chloride).

 

Which is better, PVC foam core or XPE foam?
Cross-linked polyethylene foam (XPE foam) and polyvinyl chloride foam (PVC foam core) are both types of closed-cell foam materials used for a variety of applications. However, there are some differences between these two types of foam materials:

Composition: XPE foam is made from polyethylene, while PVC foam core is made from polyvinyl chloride. Polyethylene is a type of thermoplastic material, while polyvinyl chloride is a thermoplastic polymer.

Density: XPE foam is generally denser than PVC foam core, which makes it more durable and resistant to wear and tear. PVC foam core is typically softer and less durable.

Chemical Resistance: XPE foam is resistant to most chemicals, including oils, fuels, and solvents, while PVC foam core is less resistant to some chemicals and may break down over time.

Heat Resistance: XPE foam is more resistant to heat than PVC foam core, which makes it suitable for use in high-temperature applications.

Water Resistance: XPE foam is resistant to water and moisture, while PVC foam core can absorb water over time.

Cost: XPE foam is typically more expensive than PVC foam core due to its superior properties and higher production costs.

In terms of applications, XPE foam is often used in construction, automotive, and marine industries for insulation and cushioning purposes. It can also be found in sports equipment, packaging materials, and medical devices. PVC foam core is commonly used in the sign and display industry, as well as for cushioning in furniture and upholstery applications.

In terms of processing, XPE foam is typically produced using a chemical cross-linking process that creates a more durable, closed-cell foam structure. PVC foam core is produced through a foaming process that introduces gas bubbles into the material to create a foam structure.

Overall, the choice between XPE foam and PVC foam core will depend on the specific requirements of the application. XPE foam is generally preferred for high-performance applications that require superior durability, chemical resistance, and heat resistance, while PVC foam core is a more affordable option for applications that do not require such high-performance properties.

 

PVC Foam Cores Selection Guide

 

 

PVC foam cores Information
PVC foam cores and PVC foam core materials are low density, high porosity materials used between structural skins to form a cored laminate with increased stiffness. Industrial foams consist of low density elastomers, plastics, or other materials with internal open or closed porosity.

 

Specifications
Cores may be made from closed cellular, open cellular, rigid, or syntactic foam types. Closed cellular PVC foam cores have pores or cells that are not interconnected and that are sealed off to an external surface. These foams are useful for buoyancy and flotation applications. Open cellular PVC foam cores feature cells that are interconnected and open to an external surface. Open cell PVC foam cores are useful for filtration applications. PVC foam cores may also be made from rigid foam materials that offer little-to-no flexibility. They may also be composed of syntactic foams that consist of rigid microspheres that are held together by plastic or resin matrix.
There are also many options for PVC foam core polymer/chemical systems, including ethylene copolymer, expanded polystyrene, expanded polyethylene, polyester, polyether, polyimide, polyolefin, polypropylene, phenolic resin, polyisocyanates, polyurethane, vinyl or PVC, and other speciality compositions. PVC foam cores may also be filled for reinforcement, thermoset/crosslinked, or undergo thermoplastic softening and hardening. Other materials and options may also be available for PVC foam cores.

 

Applications
PVC foam cores are commonly available in many forms, including casting resins, fabricated shapes, foam sprays, molding resin, boards or blocks, films or sheets, rods or bar stock, and more. The variety of available forms makes PVC foam cores useful in many applications. Common applications for PVC foam cores include:

● Sound proofing insulation materials
● Buoyancy applications
● Electromagnetic interference (EMI) or radio frequency interference (RFI) shielding
● Energy or impact absorption
● Filtration applications
● Static control or electrostatic discharge (ESD) protection
● Shock or vibration dampening
● Structural or composite applications
● Features
PVC foam cores are typically available with additional features like providing chemical or fuel resistance, electrical insulation, being electrically conductive, flame retardancy, integral skin, thermal insulation, waterproof, or weather and ultraviolet (UV) resistance.

 

Company Introduction

 

Qingdao Wangzhan was established in 2012 and is a high-tech private enterprise leading the composite weaving industry.

We are an innovative enterprise specializing in the deep processing of carbon fiber, aramid fiber, flat fabric, three-dimensional weaving, and special texture blended, pre impregnated, and forged products, as well as molded, hot pressed, and extruded carbon fiber products.

Our company adheres to the business philosophy of "providing customers with the best technology and process solutions with first-class products and high-quality services". Currently, we cooperate with global industry leading suppliers including Toray from Japan, Mitsubishi from Japan, Hexcel from the United States, Zhongfu Shenying from China, Weihai Guangwei, Cathay Pacific, DuPont from the United States, Jushi from China, Sinoma Technology, Micron from the United States, Kentian from the United States, FK from the United States, Daiplatinum from Sweden, Daikin from Japan, and U-PICA from Japan. Relying on the advanced technology and strong support of numerous excellent suppliers, we provide high-quality products, comprehensive services, and scientific solutions to our customers in various fields such as naval vessels, aerospace and military industry, automotive lightweighting, sanitary ware and bathroom, wind power and photovoltaic, sports equipment and electronic communication, medical equipment, and rail transit.

The factory covers an area of over 7000 square meters and has passed ISO9001 management system and intellectual property management system certification. It has also been awarded the title of provincial high-tech enterprise and has more than 50 patent certificates;

 

PVC Foam Core factory

 

Our Certificates

 

Passed ISO9001 certification and won the top ten brands in China's carbon fiber industry!

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Asked Questions

Q: What's the difference between PVC foam core and regular PVC?

A: "In essence, PVC foam core has less PVC than solid wall PVC pipe," said Paul Tully, a field technical representative at Charlotte Pipe and Foundry. "As a result, PVC foam core is listed for gravity systems only and is not rated for pressure."

Q: How long does PVC foam core last?

A: In terms of lifespan, a well-maintained PVC foam board can last for many years. However, it is important to note that exposure to harsh weather conditions, excessive heat or cold, and other environmental factors can shorten the lifespan of the board.

Q: Can you use PVC foam core for drainage?

A: Due to its ability of absorbing the load, PVC Foam Core pipes are most suitable for underground drainage systems, where soil exerts a lot of pressure on pipe surfaces.

Q: Can you air test PVC foam core?

A: The system shall be hydrostatically tested after installation. WARNING! Never test with or transport/store compressed air or gas in PVC pipe or fittings. Doing so can result in explosive failures and cause severe injury or death.

Q: What schedule is PVC foam core?

A: PVC Schedule 40 Foam-Core DWV Pipe PVC 04400 0600

Q: Is PVC foam core better than PVC?

A: The foam core slightly alters some of the properties of the PVC foam core pipe in comparison to solid PVC pipe. The foam core pipe is less rigid, which means it lasts up to 10 years longer than solid pipe before it needs to be replaced. The core insulates sound, which can dampen unwanted noise within a building.

Q: What are the benefits of PVC foam core?

A: PVC foam core has a lot of benefits, including excellent impact resistance, high strength, outstanding durability, low water absorption, high corrosion resistance, and fire resistance. Due to these benefits, the material is ideal for use in both indoor and outdoor settings, including inclement weather.

Q: Is PVC foam core a good insulator?

A: PVC foam sheet is a lightweight material with good mechanical and insulation properties.

Q: Can you use PVC foam core for venting furnaces?

A: The Supplemental Information to the installation instructions for one of the largest manufacturers of cell core PVC piping, Charlotte Pipe, states "Never use PVC or ABS cellular core pipe for combustion gas venting".

Q: Can you use PVC foam core for DWV?

A: PVC Schedule 40 Foam Core is lightweight, non-toxic and easy to install. It is coextruded and has a cellular core. Installation requires primer and solvent cement. PVC Schedule 40 Foam Core is used in DWV Applications. It is highly durable and with no rusting it offers years of trouble-free service.

Q: What are the properties of PVC foam core?

A: Rigidity. Stiffness. Durability.
Strong. ​ Minimal water absorption.
Very Lightweight. Self Extinguishing.
High Performance. Compatible with most resins.

Q: Is PVC foam core waterproof?

A: The manufacturing process involves heating and foaming the PVC material, creating a lightweight yet durable board. During this process, the cells within the foam are closed, resulting in a non-porous surface that is resistant to moisture. This closed-cell structure is what makes PVC foam board waterproof.

Q: Is PVC foam core soundproof?

A: PVC closed cell foam board reduces noise transmission through ceilings, walls, floors, machinery and equipment, enclosures, PVC waste pipe, HVAC ducts. Apply on any solid surface for effective noise containment.

Q: Why use PVC foam core?

A: PVC foam core is positioned as a cost-effective, lightweight alternative to the denser pipe materials of tradition. Manufactured to ASTM F891, this product features a foamed PVC core encased by thin, solid PVC layers.

Q: How do you bond PVC foam core?

A: How do you glue foamed PVC? Foamed PVC features outer layers of cardboard (chromo board), which can be glued using a standard contact adhesive. We recommend Superglue Rody-Rapid, available in our webshop. This is a multipurpose superglue, suitable for all smooth and porous plastics.

Q: Is PVC foam core a closed cell?

A: PVC is a closed cell, cross-linked foam which contains no CFC. It is suitable for all sandwich composite applications and has DNV-GL certifications. This self-extinguishing foam offers excellent chemical resistance, thermal insulation capabilities and negligible water absorption. PVC is compatible with most co.

Q: How strong is PVC foam?

A: The closed-cell structure of PVC foam board gives it high compressive strength. PVC foam boards have excellent strength-to-weight ratios, with high rigidity despite low density. They can withstand over 10 times more weight than wood panels of the same thickness.

Q: Is PVC foam core flexible?

A: Whether it's called vinyl foam, PVC foam, or PVC vinyl foam - these monikers all refer to versatile Polyvinyl Chloride (PVC) foam materials. PVC foam is a highly versatile, flexible, mid-density, lightweight, closed-cell foam, moisture-resistant material.

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